Multi Drop Communication

Introduction to RS485

RS232, RS422, RS423 and RS485 are serial communication methods for computers and devices. RS232 is without doubt the best known interface, because this serial interface is implemented on almost all computers available today. But some of the other interfaces are certainly interesting because they can be used in situations where RS232 is not appropriate. We will concentrate on the RS485 interface here.

RS232 is an interface to connect one DTE, data terminal equipment to one DCE, data communication equipment at a maximum speed of 20 kbps with a maximum cable length of 50 feet. This was sufficient in the old days where almost all computer equipment were connected using modems, but soon after people started to look for interfaces capable of one or more of the following:

• Connect DTE's directly without the need of modems
• Connect several DTE's in a network structure
• Ability to communicate over longer distances
• Ability to communicate at faster communication rates

RS485 is the most versatile communication standard in the standard series defined by the EIA, as it performs well on all four points. That is why RS485 is currently a widely used communication interface in data acquisition and control applications where multiple nodes communicate with each other.

Differential signals with RS485:
Longer distances and higher bit rates

One of the main problems with RS232 is the lack of immunity for noise on the signal lines. The transmitter and receiver compare the voltages of the data- and handshake lines with one common zero line. Shifts in the ground level can have disastrous effects. Therefore the trigger level of the RS232 interface is set relatively high at ±3 Volt. Noise is easily picked up and limits both the maximum distance and communication speed. With RS485 on the contrary there is no such thing as a common zero as a signal reference. Several volts difference in the ground level of the RS485 transmitter and receiver does not cause any problems. The RS485 signals are floating and each signal is transmitted over a Sig+ line and a Sig- line. The RS485 receiver compares the voltage difference between both lines, instead of the absolute voltage level on a signal line. This works well and prevents the existence of ground loops, a common source of communication problems. The best results are achieved if the Sig+ and Sig- lines are twisted. The image below explains why.

Noise in straight and twisted pair cables

In the picture above, noise is generated by magnetic fields from the environment. The picture shows the magnetic field lines and the noise current in the RS485 data lines that is the result of that magnetic field. In the straight cable, all noise current is flowing in the same direction, practically generating a looping current just like in an ordinary transformer. When the cable is twisted, we see that in some parts of the signal lines the direction of the noise current is the oposite from the current in other parts of the cable. Because of this, the resulting noise current is many factors lower than with an ordinary straight cable. Shielding—which is a common method to prevent noise in RS232 lines—tries to keep hostile magnetic fields away from the signal lines. Twisted pairs in RS485 communication however adds immunity which is a much better way to fight noise. The magnetic fields are allowed to pass, but do no harm. If high noise immunity is needed, often a combination of twisting and shielding is used as for example in STP, shielded twisted pair and FTP, foiled twisted pair networking cables. Differential signals and twisting allows RS485 to communicate over much longer communication distances than achievable with RS232. With RS485 communication distances of 1200 m are possible.

Differential signal lines also allow higher bit rates than possible with non-differential connections. Therefore RS485 can overcome the practical communication speed limit of RS232. Currently RS485 drivers are produced that can achieve a bit rate of 35 mbps.

Characteristics of RS485 compared to RS232, RS422 and RS423

Characteristics of RS232, RS422, RS423 and RS485

	RS232	RS423	RS422	RS485
Differential	no	no	yes	yes
Max number of drivers Max number of receivers	1 1	1 10	1 10	32 32
Modes of operation	half duplex full duplex	half duplex	half duplex	half duplex
Network topology	point-to-point	multidrop	multidrop	multipoint
Max distance (acc. standard)	15 m	1200 m	1200 m	1200 m
Max speed at 12 m Max speed at 1200 m	20 kbs (1 kbs)	100 kbs 1 kbs	10 Mbs 100 kbs	35 Mbs 100 kbs
Max slew rate	30 V/μs	adjustable	n/a	n/a
Receiver input resistance	3..7 kΩ	≧ 4 kΩ	≧ 4 kΩ	≧ 12 kΩ
Driver load impedance	3..7 kΩ	≧ 450 Ω	100 Ω	54 Ω
Receiver input sensitivity	±3 V	±200 mV	±200 mV	±200 mV
Receiver input range	±15 V	±12 V	±10 V	–7..12 V
Max driver output voltage	±25 V	±6 V	±6 V	–7..12 V
Min driver output voltage (with load)	±5 V	±3.6 V	±2.0 V	±1.5 V

What does all the information in this table tell us? First of all we see that the speed of the differential interfaces RS422 and RS485 is far superior to the single ended versions RS232 and RS423. We also see that there is a maximum slew rate defined for both RS232 and RS423. This has been done to avoid reflections of signals. The maximum slew rate also limits the maximum communication speed on the line. For both other interfaces—RS422 and RS485—the slew rate is indefinite. To avoid reflections on longer cables it is necessary to use appropriate termination resitors.

We also see that the maximum allowed voltage levels for all interfaces are in the same range, but that the signal level is lower for the faster interfaces. Because of this RS485 and the others can be used in situations with a severe ground level shift of several volts, where at the same time high bit rates are possible because the transition between logical 0 and logical 1 is only a few hundred millivolts.

Interesting is, that RS232 is the only interface capable of full duplex communication. This is, because on the other interfaces the communication channel is shared by multiple receivers and—in the case of RS485—by multiple senders. RS232 has a separate communication line for transmitting and receiving which—with a well written protocol—allows higher effective data rates at the same bit rate than the other interfaces. The request and acknowledge data needed in most protocols does not consume bandwidth on the primary data channel of RS232.

Network topology with RS485

Network topology is probably the reason why RS485 is now the favorite of the four mentioned interfaces in data acquisition and control applications. RS485 is the only of the interfaces capable of internetworking multiple transmitters and receivers in the same network. When using the default RS485 receivers with an input resistance of 12 kΩ it is possible to connect 32 devices to the network. Currently available high-resistance RS485 inputs allow this number to be expanded to 256. RS485 repeaters are also available which make it possible to increase the number of nodes to several thousands, spanning multiple kilometers. And that with an interface which does not require intelligent network hardware: the implementation on the software side is not much more difficult than with RS232. It is the reason why RS485 is so popular with computers, PLCs, micro controllers and intelligent sensors in scientific and technical applications.

RS485 network topology

In the picture above, the general network topology of RS485 is shown. N nodes are connected in a multipoint RS485 network. For higher speeds and longer lines, the termination resistances are necessary on both ends of the line to eliminate reflections. Use 100 Ω resistors on both ends. The RS485 network must be designed as one line with multiple drops, not as a star. Although total cable length maybe shorter in a star configuration, adequate termination is not possible anymore and signal quality may degrade significantly.

RS485 functionality

And now the most important question, how does RS485 function in practice? Default, all the senders on the RS485 bus are in tri-state with high impedance. In most higher level protocols, one of the nodes is defined as a master which sends queries or commands over the RS485 bus. All other nodes receive these data. Depending of the information in the sent data, zero or more nodes on the line respond to the master. In this situation, bandwidth can be used for almost 100%. There are other implementations of RS485 networks where every node can start a data session on its own. This is comparable with the way ethernet networks function. Because there is a chance of data collosion with this implementation, theory tells us that in this case only 37% of the bandwidth will be effectively used. With such an implementation of a RS485 network it is necessary that there is error detection implemented in the higher level protocol to detect the data corruption and resend the information at a later time.

There is no need for the senders to explicity turn the RS485 driver on or off. RS485 drivers automatically return to their high impedance tri-state within a few microseconds after the data has been sent. Therefore it is not needed to have delays between the data packets on the RS485 bus.

RS485 is used as the electrical layer for many well known interface standards, including Profibus and Modbus. Therefore RS485 will be in use for many years in the future.

SERIAL COMMUNICATIONS - RS232-C

Introduction to Serial Communications

Learn the basic principles of serial communication. This page also contains basic connector pinouts, recommended cable lengths and other useful information.

Many PCs and compatible computers are equipped with two serial ports and one parallel port. Although these two types of ports are used for communicating with external devices, they work in different ways.

A parallel port sends and receives data eight bits at a time over 8 separate wires. This allows data to be transferred very quickly; however, the cable required is more bulky because of the number of individual wires it must contain. Parallel ports are typically used to connect a PC to a printer and are rarely used for much else. A serial port sends and receives data one bit at a time over one wire. While it takes eight times as long to transfer each byte of data this way, only a few wires are required. In fact, two-way (full duplex) communications is possible with only three separate wires - one to send, one to receive, and a common signal ground wire.

Bi-Directional Communications

The serial port on your PC is a full-duplex device meaning that it can send and receive data at the same time. In order to be able to do this, it uses separate lines for transmitting and receiving data. Some types of serial devices support only one-way communications and therefore use only two wires in the cable - the transmit line and the signal ground.

Communicating by Bits

Once the start bit has been sent, the transmitter sends the actual data bits. There may either be 5, 6, 7, or 8 data bits, depending on the number you have selected. Both receiver and the transmitter must agree on the number of data bits, as well as the baud rate. Almost all devices transmit data using either 7 or 8 databits.

Notice that when only 7 data bits are employed, you cannot send ASCII values greater than 127. Likewise, using 5 bits limits the highest possible value to 31. After the data has been transmitted, a stop bit is sent. A stop bit has a value of 1 - or a mark state - and it can be detected correctly even if the previous data bit also had a value of 1. This is accomplished by the stop bit's duration. Stop bits can be 1, 1.5, or 2 bit periods in length. 

The Parity Bit

Besides the synchronization provided by the use of start and stop bits, an additional bit called a parity bit may optionally be transmitted along with the data. A parity bit affords a small amount of error checking, to help detect data corruption that might occur during transmission. You can choose either even parity, odd parity, mark parity, space parity or none at all. When even or odd parity is being used, the number of marks (logical 1 bits) in each data byte are counted, and a single bit is transmitted following the data bits to indicate whether the number of 1 bits just sent is even or odd.

For example, when even parity is chosen, the parity bit is transmitted with a value of 0 if the number of preceding marks is an even number. For the binary value of 0110 0011 the parity bit would be 0. If even parity were in effect and the binary number 1101 0110 were sent, then the parity bit would be 1. Odd parity is just the opposite, and the parity bit is 0 when the number of mark bits in the preceding word is an odd number. Parity error checking is very rudimentary. While it will tell you if there is a single bit error in the character, it doesn't show which bit was received in error. Also, if an even number of bits are in error then the parity bit would not reflect any error at all.

Mark parity means that the parity bit is always set to the mark signal condition and likewise space parity always sends the parity bit in the space signal condition. Since these two parity options serve no useful purpose whatsoever, they are almost never used. 

RS-232C

RS-232 stands for Recommend Standard number 232 and C is the latest revision of the standard. The serial ports on most computers use a subset of the RS-232C standard. The full RS-232C standard specifies a 25-pin "D" connector of which 22 pins are used. Most of these pins are not needed for normal PC communications, and indeed, most new PCs are equipped with male D type connectors having only 9 pins.

DCE and DTE Devices

Two terms you should be familiar with are DTE and DCE. DTE stands for Data Terminal Equipment, and DCE stands for Data Communications Equipment. These terms are used to indicate the pin-out for the connectors on a device and the direction of the signals on the pins. Your computer is a DTE device, while most other devices are usually DCE devices.

If you have trouble keeping the two straight then replace the term "DTE device" with "your PC" and the term "DCE device" with "remote device" in the following discussion. 

The RS-232 standard states that DTE devices use a 25-pin male connector, and DCE devices use a 25-pin female connector. You can therefore connect a DTE device to a DCE using a straight pin-for-pin connection. However, to connect two like devices, you must instead use a null modem cable. Null modem cables cross the transmit and receive lines in the cable, and are discussed later in this chapter. The listing below shows the connections and signal directions for both 25 and 9-pin connectors.

25 Pin Connector on a DTE device (PC connection)
Pin Number	Direction of signal:
1	Protective Ground
2	Transmitted Data (TD) Outgoing Data (from a DTE to a DCE)
3	Received Data (RD) Incoming Data (from a DCE to a DTE)
4	Request To Send (RTS) Outgoing flow control signal controlled by DTE
5	Clear To Send (CTS) Incoming flow control signal controlled by DCE
6	Data Set Ready (DSR) Incoming handshaking signal controlled by DCE
7	Signal Ground Common reference voltage
8	Carrier Detect (CD) Incoming signal from a modem
20	Data Terminal Ready (DTR) Outgoing handshaking signal controlled by DTE
22	Ring Indicator (RI) Incoming signal from a modem

9 Pin Connector on a DTE device (PC connection)
Pin Number	Direction of signal:
1	Carrier Detect (CD) (from DCE) Incoming signal from a modem
2	Received Data (RD) Incoming Data from a DCE
3	Transmitted Data (TD) Outgoing Data to a DCE
4	Data Terminal Ready (DTR) Outgoing handshaking signal
5	Signal Ground Common reference voltage
6	Data Set Ready (DSR) Incoming handshaking signal
7	Request To Send (RTS) Outgoing flow control signal
8	Clear To Send (CTS) Incoming flow control signal
9	Ring Indicator (RI) (from DCE) Incoming signal from a modem

The TD (transmit data) wire is the one through which data from a DTE device is transmitted to a DCE device. This name can be deceiving, because this wire is used by a DCE device to receive its data. The TD line is kept in a mark condition by the DTE device when it is idle. The RD (receive data) wire is the one on which data is received by a DTE device, and the DCE device keeps this line in a mark condition when idle.

RTS stands for Request To Send. This line and the CTS line are used when "hardware flow control" is enabled in both the DTE and DCE devices. The DTE device puts this line in a mark condition to tell the remote device that it is ready and able to receive data. If the DTE device is not able to receive data (typically because its receive buffer is almost full), it will put this line in the space condition as a signal to the DCE to stop sending data. When the DTE device is ready to receive more data (i.e. after data has been removed from its receive buffer), it will place this line back in the mark condition. The complement of the RTS wire is CTS, which stands for Clear To Send. The DCE device puts this line in a mark condition to tell the DTE device that it is ready to receive the data. Likewise, if the DCE device is unable to receive data, it will place this line in the space condition. Together, these two lines make up what is called RTS/CTS or "hardware" flow control. The Software Wedge supports this type of flow control, as well as Xon/XOff or "software" flow control. Software flow control uses special control characters transmitted from one device to another to tell the other device to stop or start sending data. With software flow control the RTS and CTS lines are not used. 

DTR stands for Data Terminal Ready. Its intended function is very similar to the RTS line. DSR (Data Set Ready) is the companion to DTR in the same way that CTS is to RTS. Some serial devices use DTR and DSR as signals to simply confirm that a device is connected and is turned on. The Software Wedge sets DTR to the mark state when the serial port is opened and leaves it in that state until the port is closed. The DTR and DSR lines were originally designed to provide an alternate method of hardware handshaking. It would be pointless to use both RTS/CTS and DTR/DSR for flow control signals at the same time. Because of this, DTR and DSR are rarely used for flow control.

CD stands for Carrier Detect. Carrier Detect is used by a modem to signal that it has a made a connection with another modem, or has detected a carrier tone.

The last remaining line is RI or Ring Indicator. A modem toggles the state of this line when an incoming call rings your phone. 

The Carrier Detect (CD) and the Ring Indicator (RI) lines are only available in connections to a modem. Because most modems transmit status information to a PC when either a carrier signal is detected (i.e. when a connection is made to another modem) or when the line is ringing, these two lines are rarely used. 

9 to 25 Pin Adapters

The following table shows the connections inside a standard 9 pin to 25 pin adapter.

9 Pin Connector	25 Pin Connector
Pin 1 DCD	Pin 8 DCD
Pin 2 RD	Pin 3 RD
Pin 3 TD	Pin 2 TD
Pin 4 DTR	Pin 20 DTR
Pin 5 GND	Pin 7 GND
Pin 6 DSR	Pin 6 DSR
Pin 7 RTS	Pin 4 RTS
Pin 8 CTS	Pin 5 CTS
Pin 9 RI	Pin 22 RI

Baud vs. Bits per Second

The baud unit is named after Jean Maurice Emile Baudot, who was an officer in the French Telegraph Service. He is credited with devising the first uniform-length 5-bit code for characters of the alphabet in the late 19th century. What baud really refers to is modulation rate or the number of times per second that a line changes state. This is not always the same as bits per second (BPS). If you connect two serial devices together using direct cables then baud and BPS are in fact the same. Thus, if you are running at 19200 BPS, then the line is also changing states 19200 times per second. But when considering modems, this isn't the case.

Because modems transfer signals over a telephone line, the baud rate is actually limited to a maximum of 2400 baud. This is a physical restriction of the lines provided by the phone company. The increased data throughput achieved with 9600 or higher baud modems is accomplished by using sophisticated phase modulation, and data compression techniques. 

Cables, Null Modems, and Gender Changers

In a perfect world, all serial ports on every computer would be DTE devices with 25-pin male "D" connectors. All other devices to would be DCE devices with 25-pin female connectors. This would allow you to use a cable in which each pin on one end of the cable is connected to the same pin on the other end. Unfortunately, we don't live in a perfect world. Serial ports use both 9 and 25 pins, many devices can be configured as either DTE or DCE, and - as in the case of many data collection devices - may use completely non standard or proprietary pin-outs. Because of this lack of standardization, special cables called null modem cables, gender changers and custom made cables are often required. 

Cables Lengths

The RS-232C standard imposes a cable length limit of 50 feet. You can usually ignore this "standard", since a cable can be as long as 10000 feet at baud rates up to 19200 if you use a high quality, well shielded cable. The external environment has a large effect on lengths for unshielded cables. In electrically noisy environments, even very short cables can pick up stray signals. The following chart offers some reasonable guidelines for 24 gauge wire under typical conditions. You can greatly extend the cable length by using additional devices like optical isolators and signal boosters. Optical isolators use LEDs and Photo Diodes to isolate each line in a serial cable including the signal ground. Any electrical noise affects all lines in the optically isolated cable equally - including the signal ground line. This causes the voltages on the signal lines relative to the signal ground line to reflect the true voltage of the signal and thus canceling out the effect of any noise signals.

Baud Rate	Shielded Cable Length	Unshielded Cable Length
110	5000	1000
300	4000	1000
1200	3000	500
2400	2000	500
4800	500	250
9600	250	100

Gender Changers

A problem you may encounter is having two connectors of the same gender that must be connected.  You can purchase gender changers at any computer or office supply store for under $5.

Note: The parallel port on a PC uses a 25 pin female connector which sometimes causes confusion because it looks just like a serial port except that it has the wrong gender. Both 9 and 25 pin serial ports on a PC will always have a male connector. 

Null Modem Cables and Null Modem Adaptors

If you connect two DTE devices (or two DCE devices) using a straight RS232 cable, then the transmit line on each device will be connected to the transmit line on the other device and the receive lines will likewise be connected to each other. A Null Modem cable or Null Modem adapter simply crosses the receive and transmit lines so that transmit on one end is connected to receive on the other end and vice versa. In addition to transmit and receive, DTR & DSR, as well as RTS & CTS are also crossed in a Null modem connection.

Null modem adapter are available at most computer and office supply stores for under $5.

Synchronous and Asynchronous Communications

There are two basic types of serial communications, synchronous and asynchronous. With Synchronous communications, the two devices initially synchronize themselves to each other, and then continually send characters to stay in sync. Even when data is not really being sent, a constant flow of bits allows each device to know where the other is at any given time. That is, each character that is sent is either actual data or an idle character. Synchronous communications allows faster data transfer rates than asynchronous methods, because additional bits to mark the beginning and end of each data byte are not required. The serial ports on IBM-style PCs are asynchronous devices and therefore only support asynchronous serial communications.

Asynchronous means "no synchronization", and thus does not require sending and receiving idle characters. However, the beginning and end of each byte of data must be identified by start and stop bits. The start bit indicate when the data byte is about to begin and the stop bit signals when it ends. The requirement to send these additional two bits cause asynchronous communications to be slightly slower than synchronous however it has the advantage that the processor does not have to deal with the additional idle characters.

An asynchronous line that is idle is identified with a value of 1, (also called a mark state). By using this value to indicate that no data is currently being sent, the devices are able to distinguish between an idle state and a disconnected line. When a character is about to be transmitted, a start bit is sent. A start bit has a value of 0, (also called a space state). Thus, when the line switches from a value of 1 to a value of 0, the receiver is alerted that a data character is about to come down the line.